Full-service offering
Feed Hopper

Introduction

A full-service replacement and upgrade package for existing Waste to Energy facilities

The Feed Hopper of Kanadevia Inova is a comprehensive retrofit offering designed to improve the reliability, service life, and maintainability of existing waste feed systems in Waste to Energy plants. Combining advanced engineering with a service-oriented delivery approach, the solution minimises operational risks while extending asset lifetime and enhancing plant availability.

Our Feed Hopper is specifically developed for Waste to Energy operators seeking to modernise ageing feed systems, improve operational performance, and secure long-term plant reliability without extensive modifications to existing infrastructure.

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Key benefits at a glance

  • Increased plant availability through reduced blockages and improved cooling reliability

  • Extended equipment lifetime through optimised thermal and wear protection

  • Lower maintenance costs due to modular replaceable panels

  • Reduced outage duration and faster service interventions

  • Full-service execution from engineering and manufacturing to installation and commissioning

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Details

Better availability

The feed hopper incorporates a patented wear plate design without horizontal seams, significantly reducing the risk of waste accumulation and blockages. This results in smoother waste flow and fewer operational interruptions. In addition, the modular cooling structure provides more reliable and consistent cooling performance, ensuring stable operation under demanding plant conditions.

Longer lifetime

The optimised hopper design reduces thermal stress by minimising blockages and the associated risk of backfires. All welds are located outside the high-temperature zone, protecting critical structural connections from thermal fatigue. Direct cooling of the wear plates lowers wear rates and prolongs component life, while the support frame is positioned outside the thermally affected area, reducing exposure of approximately 30% of the structural material to damaging temperatures. Together, these features significantly increase the overall service life of the hopper.

Maintenance efficiency and friendliness

The modular panel design enables individual sections to be replaced without dismantling the entire hopper. This simplifies maintenance activities, reduces downtime, and lowers lifecycle costs. Maintenance teams benefit from improved accessibility and faster replacement procedures, helping plants return to operation more quickly.

Impressions of a real installation

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Further related technologies

Grate Combustion systems

The combustion system is the best-proven thermal waste treatment technology for mixed municipal, industrial or hazardous waste, and the heart of any modern, state-of-the-art Waste to Energy (WtE) plant.

Flue gas treatment

Incinerating waste produces exhaust gases laden with diverse pollutants. Different processes are used to remove these pollutants before the purified flue gas leaves the plant safely through the stack.

Carbon capture

Capturing carbon dioxide (CO₂) from the flue gas produced in hard-to-abate industries and properly storing it (a process called carbon capture and storage or CCS) is a key component of most governments’ net-zero strategies.

Energy recovery

Recovering the energy content of waste is a key component of WtE technology. Since the process is largely renewable and involves only a low level of emissions, it also helps significantly reduce greenhouse gases.

Residue treatment

Thermal waste treatment produces residues which can be either reused or landfilled. The principal components are slags and ashes, consisting mostly of non-combustible waste constituents such as glass, minerals or scrap metals.

EcoFlex™ WtE plant solution

The new pre-engineered EcoFlex™ solution provides a modern waste infrastructure based on proven in-house technologies, allowing a cost-optimised design of single-line Waste to Energy plant construction and operation.